Monday, December 2, 2019

December - Industrial Engineering Knowledge Revision Plan



BEST WISHES FOR A HAPPY AND PROSPEROUS 2020

Remember The Best Events of 2019 and Feel Happy. Feel Good About Past and Hope will Appear for the Future


Remembering Positive Events provide energy to do good.

Positive thoughts beget positive resolve, positive resolve takes you forward towards auspicious results - Prime Minister Narendra Modi



Top 10 Blogs on Industrial Engineering


New Technology Industrial Engineering  -  Industrial Engineering 4.0



Applied Industrial Engineering

IE in New Technologies - IE with New Technologies


Implementation of  Industrial Engineering Principles and Techniques in New Technologies (Engineering Processes) and Business Processes

1. Additive Manufacturing Productivity


Assembly Design Framework for Additive Manufacturing Based on Axiomatic Design Concept
https://www.xcdsystem.com/iise/abstract/File7673/UploadFinalPaper_2655.pdf
Yosep Oh, University at Buffalo; Sara Behdad, University at Buffalo, SUNY

Abstract:

AM productivity

According to the design for assembly (DFA) concept, design features should be integrated into a few physical parts to reduce design complexity.  However, building up a single product can have some negative effects on the AM productivity by increasing buildup time and cost. In this paper, a design framework using the assembly concept is proposed with the aim of letting the AM productivity reach an allowable level. The design framework is developed based on an Axiomatic Design (AD) approach, where AM productivity elements including buildup time, assembly time and the amount of support are considered as non-functional requirements (nFRs). The AM productivity is assessed by the Information Axiom to choose the best design. The proposed design framework can help engineers design and evaluate AM products.

Interesting references cited in the paper

* Thomas, D.S. and Gilbert, S.W., 2014, Costs and Cost Effectiveness of Additive Manufacturing - A Literature Review and Discussion, NIST.
* Oh, Y. and Behdad, S., 2016, Assembly Based Part Design to Improve the Additive Manufacturing
Productivity: Process Time, Cost and Surface Roughness, ASME IDETC, Charlotte, NC, USA.
* Zhang, Y., Bernard, A., Gupta, R.K. and Harik, R., 2014, Evaluating the Design for Additive Manufacturing: A Process Planning Perspective, Procedia CIRP, 21, 144–150.
* Thompson, M.K., 2013, Improving the Requirements Process in Axiomatic Design Theory, CIRP Annals - Manufacturing Technology, 62, 115–118.


2. Biomanufacturing (Biotechnology) Productivity

Productivity in Biomanufacturing

Researchers are examining the possibility of taking  advantage of the natural differences in productivity among cells that are used in biomanufacturing. They foster mutations to create genetic variability and then use microchips to analyze the behavior of individual cells, choosing the most prolific for larger-scale production.

https://www.technologyreview.com/s/424695/why-is-biomanufacturing-so-hard/
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3. Productivity and Nanotech

Productive Nanotech Systems
https://www.foresight.org/roadmaps/Nanotech_Roadmap_2007_main.pdf

Related

OSRAM Boosts LED Chip Productivity With Nanotechnology
Aug 27, 2014
https://www.nanowerk.com/nanotechnology-news/newsid=37099.php

4. Electric Batteries and Productivity Applications


Productivity and Industrial Engineering (IE) in Battery Manufacturing
https://nraoiekc.blogspot.com/2014/02/productivity-and-ie-in-battery.html

Nano One Enhances Pilot Productivity and Files a New Patent

Vancouver B.C. Dr. Stephen Campbell, Principal Scientist at Nano One Materials, today announced that Nano One has filed a patent related to yield improvements in its process for the manufacture of lithium metal oxide cathode materials for use in advanced lithium ion batteries.
August 2017

https://nanoone.ca/nano-one-enhances-pilot-productivity-files-new-patent/
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5. IoT and Productivity

McKinsey Global Institute Report
THE INTERNET OF THINGS: MAPPING THE VALUE BEYOND THE HYPE
JUNE 2015
You can donwload the report from the web
(Link)


How the Internet of Things will reshape future production systems
By Vineet Gupta and Rainer Ulrich
September 2017
https://www.mckinsey.com/business-functions/operations/our-insights/how-the-internet-of-things-will-reshape-future-production-systems


6. New Technology and Equipment for Productivity

PONSSE INTRODUCES NEW TECHNOLOGY FOR PRODUCTIVITY AND ERGONOMICS
Virtual reality (VR) training simulator.
http://www.ponsse.com/fr/media-archive/nouvelles/ponsse-introduces-new-technology-for-productivity-and-ergonomics

How Does Technology Affect Productivity?
Apr 9, 2014

 AIM's March 2014 Business Confidence Survey asked two questions.
1. "Has technology allowed your company to produce more goods or provide more services than a decade ago with the same or fewer employees?
2. Can you quantify the economic effect?"


62 percent of the employers who responded said "yes" to the first question.

Among them only some could quantify the benefits. The gains reported in productivity were in  the 10-25 percent range. At the limits,  one manufacturer doubled output without adding workers, and a non-profit service provider more than tripled productivity.

Regarding profit improvement, some manufacturers remarked  that productivity improvements did not strengthen their bottom lines due to downward pressure on prices.  Some  companies in services industries cited offsetting costs from new regulations.
https://blog.aimnet.org/AIM-IssueConnect/bid/103010/How-Does-Technology-Affect-Productivity

Trend 5: Technology enables greater productivity in infrastructure industry
https://home.kpmg.com/xx/en/home/insights/2017/01/trend-5-technology-increases-productivity-risk.html
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7. Productivity in Hotels

New JW Marriott hotel rides on technology for productivity
25 March 2017

The 634-room luxury hotel has "taken the initiative to implement new technologies and processes to improve the efficiency of its operations, as well as the overall guest experience" One of the systems  is the (hotel's) use of the Knowledge Touch rostering system to better manage and allocate manpower during peak periods by analysing business volume and needs. the hotel has also adopted Radio Frequency Identification (RFID) technology to track and replace worn-out items such as linen in hotel rooms and  has freed up valuable manpower for more productive uses .
http://www.asiahoreca.com/news/1164711/new-jw-marriott-hotel-rides-on-technology-for-productivity

JW Marriott Resort Saves $100K with Push-to-Talk Tech
12/09/2010
https://hospitalitytech.com/jw-marriott-resort-saves-100k-push-talk-tech


8. Industrial Engineering with New Materials
Engineering Materials for Cost Reduction
https://www.imetllc.com/engineering-materials-for-cost-reduction/

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9. Smart Manufacturing for Electronics Products
https://www.plm.automation.siemens.com/media/global/it/Siemens-PLM-Smart-manufacturing-for-electronics-wp_tcm56-57766.pdf

10. Inspection in the age of smart manufacturing
Tom Austin-Morgan, 05 November 2018
http://www.eurekamagazine.co.uk/design-engineering-features/technology/inspection-in-the-age-of-smart-manufacturing/192747/

Related
Smart Inspection Systems: Techniques and Applications of Intelligent Vision
Duc T. Pham, R J Alcock
Elsevier, 09-Dec-2002 - Technology & Engineering - 240 pages
https://books.google.co.in/books?id=i7EMwG0Cqk4C


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Interesting New Articles Posted in 2019


Industrial Engineering of Inputs, Process and Output (IPO)
https://nraoiekc.blogspot.com/2019/11/industrial-engineering-of-inputs.html

Productivity Science of Machine - Machining - F.W. Taylor
https://nraoiekc.blogspot.com/2019/09/productivity-science-of-machine.html

Production System Industrial Engineering
https://nraoiekc.blogspot.com/2019/11/production-system-industrial-engineering.html

Machine Work Study - Study Areas - 2018 Presentation
https://nraoiekc.blogspot.com/2019/11/machine-work-study-study-areas-2018.html

Industrial Engineering Accompanied by Cost Estimating
https://nraoiekc.blogspot.com/2019/11/industrial-engineering-accompanied-by.html

80 - 20 Rule in Industrial Engineering - 80% Engineering - 20% Human Motions and Movements
https://nraoiekc.blogspot.com/2019/11/80-20-rule-in-industrial-engineering-80.html

Engineering Process Productivity Improvement - Process Charts - Industrial Engineering Analysis
https://nraoiekc.blogspot.com/2019/11/engineering-process-productivity.html

Articles on Industrial Engineering - Toyota Production System Innovations (Lean System)


Toyota Production system (lean manufacturing system) is built on Industrial engineering with the additional focus on rational reduction of inventory. The flow process chart used in IE has two columns for temporary delay and permanent delay. But these were not tackled aggressively earlier. In Toyota, these two wastes were tackled with special attention and focus and systems with less inventory and also other resources came into existence.


Toyota Production System Industrial Engineering - Shigeo Shingo
Introducing and Implementing the Toyota Production System - Shiego Shingo

The SMED System: Shigeo Shingo's Explanation
 Fundamentals of Lean - MIT Courseware

Lean Manufacturing - MIT Courseware

Enterprise Transition to Lean - Road Map -  MIT Courseware
Lean Supply Chain Management -  MIT Courseware

Lean Product Development - MIT Courseware
Lean Engineering  - MIT Courseware



PRODUCTIVITY IMPROVEMENT OF A PRESTRESS CONCRETE POLE PLANT USING WORK STUDY TECHNIQUE
http://ijates.com/images/short_pdf/1417439517_P496-508.pdf

A Case Study Improvement of a Testing Process by Combining Lean Management, Industrial Engineering and Automation Methods
2013
http://sparc.nfu.edu.tw/~ijeti/download/V3-no3-134-143.pdf


More Articles on Lean

11. Enterprise Interactions - Wastes -  MIT Courseware

12. People and Organization Issues in Lean Enterprises - MIT Courseware

13. Strategy and Enterprise in Lean Enterprises - MIT Courseware

14. Lean Enterprise - Self Assessment Tools - MIT Courseware

15. Information Systems - MIT Courseware

16. Knowledge Management - MIT Courseware

17. Leadership  - MIT Courseware

18. Lean Enterprise Integration - MIT Courseware

19. Lean Enterprise Architecting  - MIT Courseware

20 Lean Enterprise Case - Lockheed Martin -




One Year Industrial Engineering Knowledge Revision Plan

January - February - March - April - May - June

July - August - September - October - November - December


Updated  3 December 2019,, 1 December 2017,  11 September 2016,  4 January 2015


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